Operational Capabilities

Blending

  • Five modern kettle batteries (1600-2000 lb. kettles)
  • Allen Bradley Controls
  • Scrap Surface/Center Agitation
  • USDA inspected operation
  • Allergen Control Program – four isolated pre-scale areas
  • Continuous and Batch blanching operations
  • Flexible product transfer capabilities

Filling (fill weight control)

  • Multiple compartment filling capability with precision drop MultiPond® and Ishida® scaling systems.
  • Integration of standard filling systems to create proprietary filling applications
  • Integration of in-line blending and filling
  • Servo-driven solids depositing
  • Integration of continuous motion heat sealed retort application with 3 filler types
  • Depositor tracking with package in intermittent motion application
  • Internal expertise in design and implementation of these applications
  • Wornick’s military expertise is applied to commercial product solutions

Frozen Food Processing

  • High speed proprietary continuous blend/fill processes
  • Raque filling systems combined with multi-vac form/fill/seal equipment
  • ABB pick and place robots
  • Individual serving size options
  • Stat weigh scaling systems and integrated Roberts hybrid bagging system
  • Retail and club pack cartoning systems

Thermal Stabilization

  • FMC “Steam Air” Static Retort
  • Overpressure Profiling
  • In-house Process authority and processing expertise
  • Robotic retort tray loading and unloading
  • State of the Art retort rack handing/transfer system (Laser guided AGV’s)

Packaging

  • Pouches (4 oz - 5 lb)
  • Pre-formed pillow pouch
  • Pre-formed stand-up pouch
  • Horizontal form fill seal pillow pouch
  • Plastic trays and bowls
  • Oval, round, octagonal, rectangle, single compartment
  • Rectangular dual compartment
  • 5 lb Tray
  • 401 Bowl
  • Custom sized bowls and trays