Operational Capabilities
Blending
- Five modern kettle batteries (1600-2000 lb. kettles)
- Allen Bradley Controls
- Scrap Surface/Center Agitation
- USDA inspected operation
- Allergen Control Program – four isolated pre-scale areas
- Continuous and Batch blanching operations
- Flexible product transfer capabilities
Filling (fill weight control)
- Multiple compartment filling capability with precision drop MultiPond® and Ishida® scaling systems.
- Integration of standard filling systems to create proprietary filling applications
- Integration of in-line blending and filling
- Servo-driven solids depositing
- Integration of continuous motion heat sealed retort application with 3 filler types
- Depositor tracking with package in intermittent motion application
- Internal expertise in design and implementation of these applications
- Wornick’s military expertise is applied to commercial product solutions
Frozen Food Processing
- High speed proprietary continuous blend/fill processes
- Raque filling systems combined with multi-vac form/fill/seal equipment
- ABB pick and place robots
- Individual serving size options
- Stat weigh scaling systems and integrated Roberts hybrid bagging system
- Retail and club pack cartoning systems
Thermal Stabilization
- FMC “Steam Air” Static Retort
- Overpressure Profiling
- In-house Process authority and processing expertise
- Robotic retort tray loading and unloading
- State of the Art retort rack handing/transfer system (Laser guided AGV’s)
Packaging
- Pouches (4 oz - 5 lb)
- Pre-formed pillow pouch
- Pre-formed stand-up pouch
- Horizontal form fill seal pillow pouch
- Plastic trays and bowls
- Oval, round, octagonal, rectangle, single compartment
- Rectangular dual compartment
- 5 lb Tray
- 401 Bowl
- Custom sized bowls and trays
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